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Article
The Effects of Process Parameters on Residual Stresses in Single Point Incremental Forming of A1050 Aluminum Using ANOVA Model

Authors: M. Kamal --- S. Mohammed --- A.S. Bedan
Journal: Engineering and Technology Journal مجلة الهندسة والتكنولوجيا ISSN: 16816900 24120758 Year: 2017 Volume: 35 Issue: 1 Part (A) Engineering Pages: 41-48
Publisher: University of Technology الجامعة التكنولوجية

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Abstract

Incremental sheet metal forming is a modern technique of sheet metal forming in which a uniform sheet is locally deformed during the progressive action of a forming tool. The tool movement is governed by a CNC milling machine. The tool locally deforms and by this way the sheet with pure deformation stretching. The aim of the present work is to inspect, experimentally, the state of the residual stresses induced in SPIF parts made by A1050 aluminum. The forming surface was measured at four different angles using a ORIONRKS 6000 test (the X-ray diffraction technology was used to detect the residual stress) measuring instrument with the angles (0o, 15o, 30o and 45o) and the average residual stress value is recorded in (MPa), the residual stress in original blanks is (-6.29MPa). This specialized stress analysis system using the side-inclination method includes stress analysis software, the stress analysis sample stand and X-ray tube. A comparison study is made for tabulated values and experimental values for residual stress by using ANOVA model with the contribution of rotational speed, feed rate and forming depth with respect to residual stress is (63.7, 4.3 and 32)% respectively..


Article
Study the Effect of Multilayer Single Point Incremental Forming on Tool Path Mark for AA1050 bottom plates

Authors: A.H. Abed --- A.S. Bedan --- M.F. Noori
Journal: Engineering and Technology Journal مجلة الهندسة والتكنولوجيا ISSN: 16816900 24120758 Year: 2017 Volume: 35 Issue: 6 Part (A) Engineering Pages: 648-652
Publisher: University of Technology الجامعة التكنولوجية

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Abstract

Single Point Incremental Sheet Forming (SPIF) is an innovative forming approach for sheet materials. One of the most problems in products produced by incremental sheet metal forming process is the poor textures caused by the tool and tool path marks on the products, due to friction between the tool and blank material. In this study, a new method and procedures were proposed which is called (Multilayer single point incremental forming) to overcome this problem by using an insert blank beside the original one with the same material but change in thickness of top plate at 0.5, 0.7, 0.9 mm and change material or lubrication between two plates such as (polymer, grease, grease with graphite, mos2 (Molybdenum disulfide) and without lubricant). Results revealed improvement in surface quality of bottom plates when using Grease with graphite or polymer gives a better result and reduced tool path marks more than other lubricants or material, which have been used.

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